Automatic floor scrubbers are vital tools in maintaining clean and safe environments in various settings, from commercial spaces to industrial facilities. Here at Wisconsin Scrub & Sweep, we recognize that a critical component of these machines is the wet cell battery, which powers the scrubber and ensures it operates efficiently. Proper maintenance of wet cell batteries is essential to extend their lifespan, optimize performance, and avoid costly downtimes. This blog post will delve into the importance of maintaining wet cell batteries in automatic floor scrubbers and provide a step-by-step guide on how to do so effectively.


Why Maintenance is Crucial


  1. Extended Battery Life: Regular maintenance prevents sulfation and other forms of degradation, which can significantly shorten the battery's lifespan. This means fewer replacements and lower costs in the long run.
  2. Optimal Performance: A well-maintained battery ensures that the scrubber operates at peak efficiency, providing consistent power output and allowing for thorough cleaning without interruptions.
  3. Safety: Proper maintenance minimizes the risk of leaks, spills, or other hazardous conditions that could arise from a poorly maintained battery. This is crucial in environments where safety is a top priority.
  4. Cost Savings: Avoiding frequent battery replacements and repairs due to maintenance neglect can lead to substantial cost savings. Additionally, a well-maintained battery is more energy-efficient, reducing electricity costs.
  5. Reliability: Regular maintenance ensures that the floor scrubber is always ready for use when needed, preventing unexpected downtimes that can disrupt operations.


How to Properly Maintain Wet Cell Batteries


Maintaining wet cell batteries involves a series of routine checks and procedures designed to keep them in top condition. Here’s a step-by-step guide:


1. Regular Inspection:


  • Visual Check: Inspect the battery for any signs of damage, such as cracks, leaks, or bulging. Check the terminals for corrosion, which can impede performance.
  • Fluid Levels: Ensure that the electrolyte levels are within the recommended range. If the levels are low, top up with distilled water—never tap water, as it contains minerals that can harm the battery.


2. Cleaning:


  • Terminals and Connections: Clean the battery terminals and connections using a mixture of baking soda and water to neutralize any acid buildup. A wire brush can be helpful for removing corrosion.
  • Battery Case: Wipe down the battery case to remove any dirt or grime. This helps prevent the buildup of conductive paths that could cause short circuits.


3. Charging:


  • Regular Charging: Charge the battery after each use. Avoid deep discharges, as they can shorten the battery’s lifespan. Use a charger that matches the battery’s specifications.
  • Equalization: Periodically, perform an equalization charge (a controlled overcharge) to balance the cells and prevent sulfation. This should be done according to the manufacturer’s recommendations.


4. Storage:


  • Proper Storage Conditions: Store the battery in a cool, dry place. Extreme temperatures, either hot or cold, can damage the battery and reduce its efficiency.
  • Partial Charge: If the floor scrubber will be stored for an extended period, ensure the battery is partially charged. This helps prevent sulfation and self-discharge.


5. Record Keeping:


  • Maintenance Log: Keep a detailed log of all maintenance activities, including inspections, cleanings, and charges. This helps track the battery’s health and identify patterns or issues early on.


Maintaining wet cell batteries in automatic floor scrubbers is a critical aspect of ensuring their efficiency, reliability, and safety. By following the proper maintenance procedures, you can extend the lifespan of your batteries, optimize the performance of your floor scrubber, and achieve significant cost savings. Regular inspections, cleanings, and proper charging practices are key to keeping your batteries—and your floor scrubbers—running smoothly. Investing time in maintenance today will pay off in the form of better performance and fewer headaches down the road.